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FUJI Cut-Off Wheels/Discs
  • 100mm fast & economical Cut-off Wheels (Tsurugi )
  • FUJI TSURUGI cutting wheel is used for cutting one steel handrail by a worker
  • 100*2 Tsurugi cutting disc of FUJI
  • packing carton of Tsurugi Cutting Discs
  •  a worker is cutting a square tube with Fuji angle grinder
  • Label Information of Grinding Wheels
  • 100mm fast & economical Cut-off Wheels (Tsurugi )
  • FUJI TSURUGI cutting wheel is used for cutting one steel handrail by a worker
  • 100*2 Tsurugi cutting disc of FUJI
  • packing carton of Tsurugi Cutting Discs
  •  a worker is cutting a square tube with Fuji angle grinder
  • Label Information of Grinding Wheels

FUJI Tsurugi Cut-Off Wheels for Steel | 100–255 mm

No.Tsurugi (100–255 mm; 2–3 mm)

FUJI Tsurugi standard resin-bonded cut-off wheels for general steel pipes, bars, angle iron and sections.

  • 100–205 mm catalogue sizes: 2 mm thickness; 255 mm: 3 mm.
  • Japanese catalogue rating: 72 m/s. Follow the delivered wheel label.
  • Confirm bore, speed and approved machine before ordering.
  • Distinct from Super Tsurugi thin discs; for cutting, not side grinding.
  • 100mm fast & economical Cut-off Wheels (Tsurugi )
  • FUJI TSURUGI cutting wheel is used for cutting one steel handrail by a worker
  • 100*2 Tsurugi cutting disc of FUJI
  • packing carton of Tsurugi Cutting Discs
  •  a worker is cutting a square tube with Fuji angle grinder
  • Label Information of Grinding Wheels
  • Description

  • Instruction for Use

  • Cautions

FUJI Tsurugi (つるぎ) is a standard resin-bonded cut-off wheel series for general steel pipes, angle iron, bars and channel sections. This page covers the 100–255 mm range. Select the exact diameter, thickness, bore and speed rating for the approved cutting machine.

FUJI TSURUGI cutting wheel cutting steel handrail application

General steel cutting in fabrication and maintenance

Tsurugi is a practical option for cutting steel stock to length before assembly, welding or maintenance. Evaluate cutting time, wheel consumption and the required cut quality on your actual section. Burr formation and service life depend on the material, machine and cutting conditions; neither a burr-free finish nor a fixed saving is guaranteed.

This standard series is distinct from Super Tsurugi thin cut-off discs. Do not transfer the Super Tsurugi dimensions, reinforcement specification or 80 m/s rating to this range.

FUJI Tsurugi standard cut-off wheel

Japanese catalogue dimensions: 100–255 mm

Diameter × thickness × bore (mm) Specification
100 × 2 × 15 A46R BF
110 × 2 × 20 A46R BF
125 × 2 × 22 A46R BF
150 × 2 × 22 A46R BF
180 × 2 × 22 A46R BF
205 × 2 × 22 A46R BF
255 × 3 × 25.4 A46R BF

The 2025 Japanese catalogue lists 72 m/s for these sizes. The 255 mm wheel is 3 mm thick, not 2 mm. A46R identifies the abrasive/grit and bond grade; BF identifies the reinforced resin bond. Check the delivered wheel label and machine instructions before use.

The catalogue marks 125 × 2 × 20, 160 × 2 × 20, 180 × 2 × 20 and 205 × 2 × 25.4 as discontinued after remaining stock. Confirm availability before ordering these legacy bores. Export specifications, if offered, require separate confirmation.

Specification table of FUJI Tsurugi cut-off discs

Match the wheel to the cutting machine

  • Check permitted diameter, bore, flanges and cutting guard. A larger wheel must not be installed on a smaller grinder.
  • Use only a machine and mounting arrangement approved for the exact wheel. The 100–255 mm range is not universally interchangeable across angle grinders.
  • The machine speed must not exceed the wheel’s marked maximum RPM. Peripheral speed in m/s is not the same as RPM.
  • Use the cutting edge for the approved cutting operation. Do not use a cut-off wheel for side grinding or apply lateral pressure.

Material selection

The catalogue application is general steel. For stainless steel, aluminium, plastics, tile or other materials, request a wheel explicitly specified for that material and operation. This listing does not establish contamination-free stainless cutting or universal multi-material compatibility.

Worker cutting square tube with Fuji angle grinder

Applications for Steel Fabrication & Maintenance

Select FUJI Tsurugi cut-off wheels for general steel stock preparation in workshops and maintenance operations. The cutting task and machine determine the size required; wheel diameter alone does not establish cutting capacity.

  • Steel pipes and square tubes: cutting stock to length for frames, rails and repair sections. Support the work so the cut does not close on the wheel.
  • Angle iron and channel sections: preparing members before fitting and welding. Allow clearance for the wheel and guard throughout the cut.
  • Steel bars: repetitive stock preparation where wheel consumption, cutting time and edge condition can be compared on the same material.
  • Maintenance work: cutting replacement steel sections on a machine approved for the wheel, with appropriate guarding and workpiece restraint.

Why Choose FUJI Tsurugi for General Steel?

Tsurugi offers a defined, catalog-listed range of resin-bonded steel cutting wheels, with A46R BF specification and several diameter and bore combinations. This makes it possible to select by the actual machine and steel section instead of choosing a disc from its nominal inch size alone.

The listed range uses 2 mm thickness through 205 mm diameter and 3 mm at 255 mm. For buyers, the useful comparison is cost per accepted cut: consider wheel consumption, cutting time and any subsequent deburring together. Run a controlled trial on representative stock before estimating savings or wheel life.

How to Specify a Replacement Cut-Off Wheel

  1. Record the current wheel diameter, thickness, bore and maximum RPM from its label.
  2. Check the cutting machine model, spindle speed, mounting flanges and guard specification.
  3. Identify the steel grade, section shape and wall thickness or bar diameter.
  4. Select a catalog size only after machine compatibility and availability are confirmed.
  5. Compare trial cuts for cutting time, wheel wear and the edge condition needed for the next process.

Frequently Asked Questions

Is Tsurugi the same as Super Tsurugi?

No. This page describes the standard Tsurugi series. Super Tsurugi thin cutting discs and larger EX-Tsurugi wheels are separate ranges with their own specifications.

Can a 180 mm Tsurugi wheel fit every 7-inch grinder?

No. Confirm the exact bore, flanges, guard and rated speed. The catalog size shown here is 180 × 2 × 22 mm; do not assume compatibility from the nominal 7-inch description.

Is the 255 mm wheel also 2 mm thick?

No. The listed 255 mm version is 3 mm thick with a 25.4 mm bore. Select an approved cutting machine for this exact wheel.

Which information helps with a bulk order?

Send the required wheel dimensions, machine details, steel section, expected quantity and a photo of the current wheel label. Confirm availability of legacy bore sizes before planning repeat supply.

Information for a quotation

Send the steel grade, section dimensions, wall thickness, machine model, speed, current wheel label and required quantity. We can then confirm the wheel specification and supply arrangement. Compare Super Tsurugi thin discs · Larger EX-Tsurugi wheels ·

 Request selection assistance

Abrasive Wheel Selection & Technical Parameters Guide

Choosing the correct abrasive wheel is critical for both operational efficiency and JIS-compliant safety. Fuji Grinding Wheels are engineered with precise technical markings to ensure the perfect match for your specific material and machine requirements.

Understanding Fuji Markings (e.g., WA 36 P BF)

  • Abrasive Type (WA/A/AZ): Determines the suitability for material hardness (e.g., WA for hardened steel, AZ for heavy-duty alloys).
  • Grit Size (16 - 120): Indicates the coarseness. Lower numbers for rapid removal; higher numbers for precision finishing.
  • Hardness Grade (L - S): Defines the bond strength. Correct selection prevents premature wheel wear or surface glazing.
  • Bonding Agent (BF): High-grade Resinoid bond reinforced for high-speed safety and impact resistance.

💡 Expert Selection Tip

For professional export markets, always verify the Peripheral Speed (m/s) compatibility. Fuji wheels are designed to exceed JIS Burst Speed factors, but operating at the recommended R.P.M. ensures the longest tool life and cleanest cut.

Note: Mismatched grit or hardness can lead to excessive heat buildup, affecting the workpiece's structural integrity.

Fuji Abrasive Technical Selection Chart

Fuji Abrasives Wheel Description of Marking

Global Maintenance Standard: To maintain the high safety factor of Fuji wheels, avoid exposure to excessive humidity and chemical solvents during storage. Proper care preserves the resinoid bond's strength, crucial for high-load industrial applications.

FUJI Industrial Quality & Safety Protocols

Fuji products are manufactured following strict Japanese standard process requirements. Every wheel is engineered to meet or exceed JIS (Japanese Industrial Standards), such as JIS R 6242 and B 4051. Our core engineering logic prioritizes maximum operator protection by maintaining safety factors and burst speed capabilities that often surpass the highest industry benchmarks.

Standard Region Safety Factor (Burst Multiplier) Safety Logic & Benchmark
FUJI (High Precision) > 2.0x Engineered to exceed JIS requirements for maximum reliability.
Japan (JIS R 6242) 2.0x Extreme Safety: A wheel rated at 80m/s must withstand a 160m/s burst test.
Europe (EN 12413) 1.73x Risk Balanced: Provides high safety redundancy for most industrial apps.
USA (ANSI B7.1) 1.5x Efficiency Focused: Relies on machine guarding and operational procedures.

⚠️ Essential Safety Cautions & Operational Integrity

  • 1. RPM Compliance: Never exceed the maximum R.P.M. specified on the wheel. Using the sides of the wheels for grinding is strictly prohibited, as it compromises the structural integrity of the abrasive bond.
  • 2. Mandatory Idling: Allow the tool to idle for one minute before beginning work. If a new wheel has been mounted, an idle run of three minutes is required to ensure dynamic stability.
  • 3. Workpiece Stability: All materials must be securely fastened. Improperly secured workpieces can lead to vibration, wheel binding, and unsafe kickback forces.
  • 4. Arbor Hole Integrity: Do not modify or enlarge the metal center of the arbor hole. A proper fit is critical; a mismatched arbor causes eccentric rotation and dangerous vibration levels.
  • 5. PPE Requirements: Industrial-grade face and eye protection are mandatory at all times. Ensure all protective gear meets local safety compliance standards.
  • 6. Guard Protection: Protection guards are designed to contain fragments in the unlikely event of a wheel failure. Never operate tools or machinery with guards removed.

Applications of Abrasives & Usage Notes

Abrasive Selection Guide

FUJI Abrasive Selection Table

Selection of grains (A, WA, AZ, etc.) based on material hardness and grinding precision.

Warning Symbol Interpretation

FUJI Usage Symbols and Cautions

Standardized safety icons for safe operation and protection guard usage.

Professional Export & Maintenance Insight

When deploying Fuji high-performance tools in overseas markets, ensure that the regional power grid frequency and voltage match the tool specifications. To maintain the superior burst speed safety of Fuji wheels, store abrasives in a dry, temperate environment. Humidity can degrade the resin bond, potentially lowering the wheel’s resistance to centrifugal forces.

FUJI Industrial Quality & Safety Protocols

Fuji products are manufactured following strict Japanese standard process requirements. Every wheel is engineered to meet or exceed JIS (Japanese Industrial Standards), such as JIS R 6242 and B 4051. Our core engineering logic prioritizes maximum operator protection by maintaining safety factors and burst speed capabilities that often surpass the highest industry benchmarks.

Standard Region Safety Factor (Burst Multiplier) Safety Logic & Benchmark
FUJI (High Precision) > 2.0x Engineered to exceed JIS requirements for maximum reliability.
Japan (JIS R 6242) 2.0x Extreme Safety: A wheel rated at 80m/s must withstand a 160m/s burst test.
Europe (EN 12413) 1.73x Risk Balanced: Provides high safety redundancy for most industrial apps.
USA (ANSI B7.1) 1.5x Efficiency Focused: Relies on machine guarding and operational procedures.

⚠️ Essential Safety Cautions & Operational Integrity

  • 1. RPM Compliance: Never exceed the maximum R.P.M. specified on the wheel. Using the sides of the wheels for grinding is strictly prohibited, as it compromises the structural integrity of the abrasive bond.
  • 2. Mandatory Idling: Allow the tool to idle for one minute before beginning work. If a new wheel has been mounted, an idle run of three minutes is required to ensure dynamic stability.
  • 3. Workpiece Stability: All materials must be securely fastened. Improperly secured workpieces can lead to vibration, wheel binding, and unsafe kickback forces.
  • 4. Arbor Hole Integrity: Do not modify or enlarge the metal center of the arbor hole. A proper fit is critical; a mismatched arbor causes eccentric rotation and dangerous vibration levels.
  • 5. PPE Requirements: Industrial-grade face and eye protection are mandatory at all times. Ensure all protective gear meets local safety compliance standards.
  • 6. Guard Protection: Protection guards are designed to contain fragments in the unlikely event of a wheel failure. Never operate tools or machinery with guards removed.

Applications of Abrasives & Usage Notes

Abrasive Selection Guide

FUJI Abrasive Selection Table

Selection of grains (A, WA, AZ, etc.) based on material hardness and grinding precision.

Warning Symbol Interpretation

FUJI Usage Symbols and Cautions

Standardized safety icons for safe operation and protection guard usage.

Professional Export & Maintenance Insight

When deploying Fuji high-performance tools in overseas markets, ensure that the regional power grid frequency and voltage match the tool specifications. To maintain the superior burst speed safety of Fuji wheels, store abrasives in a dry, temperate environment. Humidity can degrade the resin bond, potentially lowering the wheel’s resistance to centrifugal forces.

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