Constant Speed, Maximum Productivity

FUJI “KOSOKU” High-Freq Unstoppable Power
  • Robust  7" (180mm) High Frequency Grinder | (HGP-4260)
  • Grinding work of HGP-4260 Grinder
  •  180mm High Frequency Grinder (HGP-4260)
  • High Frequency Grinder (HGP-4260) Size
  • high frequency grinder accessories
  • High Frequency Grinder (HGP-4260) Power Cord
  • Robust  7" (180mm) High Frequency Grinder | (HGP-4260)
  • Grinding work of HGP-4260 Grinder
  •  180mm High Frequency Grinder (HGP-4260)
  • High Frequency Grinder (HGP-4260) Size
  • high frequency grinder accessories
  • High Frequency Grinder (HGP-4260) Power Cord

FUJI KOSOKU HGP-4260 180mm 400Hz High-Frequency Grinder

No.HGP-4260

HGP-4260 180mm / 7-Inch 400Hz Grinder

A compact 3.5kg FUJI KOSOKU grinder for intermittent heavy grinding at mobile workstations, including suitable fabrication, ship-repair and rail-maintenance weld work.

  • Requires a compatible electronic HFD drive with three-phase 200V / 400Hz output; not direct mains power.
  • Different from traditional 250Hz / 300Hz rotating motor-generator systems; power sources are not interchangeable.
  • Compact pot-shaped motor housing, anti-vibration auxiliary handle and high-grip main handle.
  • Soft start and braking through the dedicated compatible power supply.
  • 2,600W power consumption; 9.5A; 309mm length and 125mm height.

Duty limit: not recommended for prolonged overload grinding or continuous high-pressure foundry work.

Catalog Specifications

Specification Table of High Frequency Grinder HGP-4160/4260

Confirm the electronic drive's mains input separately from the grinder's required 200V / 400Hz supply.

  • Robust  7" (180mm) High Frequency Grinder | (HGP-4260)
  • Grinding work of HGP-4260 Grinder
  •  180mm High Frequency Grinder (HGP-4260)
  • High Frequency Grinder (HGP-4260) Size
  • high frequency grinder accessories
  • High Frequency Grinder (HGP-4260) Power Cord
  • Description

  • Cautions

  • Electrical Symbol

HGP-4260: 180mm 400Hz Grinder for Mobile Heavy Grinding

The FUJI KOSOKU HGP-4260 is a 7-inch / 180mm high-frequency angle grinder weighing 3.5kg. Its compact pot-shaped motor housing places the motor above the wheel, with its axis perpendicular to the wheel plane. This short layout supports handling at changing workstations where substantial material removal is needed in short working periods.

Application focus: intermittent heavy grinding in fabrication, ship repair and suitable rail-maintenance weld work. It is not recommended for prolonged overload grinding or continuous high-pressure foundry work.

FUJI HGP-4260 180mm high-frequency grinder in shipyard grinding work

Dedicated Electronic HFD Power Supply Required

The grinder requires three-phase 200V at 400Hz supplied by a compatible electronic HFD Driver (high-frequency drive / inverter). Do not connect it directly to a normal 50/60Hz mains supply, even if that supply is three-phase 200V.

The drive's mains input and its output to the grinder are different specifications. Confirm the HFD unit's input voltage, frequency, capacity and approved output cable before ordering. The grinder's 200V / 400Hz rating describes the supply at the tool.

Different from Traditional 250Hz and 300Hz Systems

This HGP-4260 system uses an electronic inverter rather than a rotating motor-generator frequency converter. Traditional Japanese 250Hz and European 300Hz grinder systems may use such mechanical high-frequency generators. Their frequency, electrical connections and compatible tools differ: a 250Hz or 300Hz system is not an interchangeable power source for this 400Hz tool. Frequency alone also does not establish compatibility; use an approved machine-and-drive combination.

FUJI electronic 400Hz high-frequency inverter power supply

Review the FUJI 400Hz inverter power supply and confirm the exact compatible drive configuration with FUJI.

Dedicated output cable for a FUJI high-frequency grinder system

A dedicated output cable is required and is listed separately in the catalog. Specify cable length, connectors and workplace layout when requesting a system quotation.

Compact Construction and Operator Control

  • 3.5kg tool weight: a compact option for moving between work positions; drive and cable weight are additional.
  • Pot-shaped motor layout: 309mm overall length and 125mm height in the supplied catalog.
  • Anti-vibration auxiliary handle: supports two-handed control, together with the high-grip main handle.
  • Soft start and braking: provided through the functions of the dedicated compatible inverter power supply. Braking assists stopping; wait until the wheel has fully stopped before setting down the tool.

Where to Use It — and Its Duty Limits

Choose the HGP-4260 for short periods of heavy grinding at mobile workstations: dressing accessible ship-repair welds, local steel-fabrication cleanup and appropriate rail-repair weld grinding under the approved maintenance procedure. Access, required finish and the wheel must suit the job.

The electronic supply system has limited tolerance for impact loads and overload. Prolonged excessive grinding pressure can shorten the service life of the tool and drive. Heavy-duty designation does not mean unlimited overload capability. For sustained foundry stock removal or long continuous high-load cycles, ask FUJI to select a system for that duty instead.

No universal run/rest time is specified here. Follow the machine and drive manuals for loading and thermal limits, and stop to investigate protection trips rather than repeatedly resetting them.

HGP-4260 Technical Specifications

Model HGP-4260
Wheel diameter 180mm / 7-inch
Required tool supply Three-phase 200V, 400Hz from a compatible electronic HFD inverter
Current / power consumption 9.5A / 2,600W
Tool weight 3.5kg
Catalog dimensions 309mm length / 125mm height
Spindle connection M10 × 1.25 female thread; use the prescribed mounting parts
Wheel speed rating Catalog specifies 80m/s wheels; verify the wheel's marked maximum RPM against the machine nameplate
Output cable Dedicated cable required; ordered separately

Confirm the exact wheel bore, mounting arrangement, permitted wheel thickness and rated machine speed before selecting consumables. Do not infer these from another HGP model.

KOSOKU HGP-4260 compact pot-type 400Hz grinder dimensions

Select a Compatible FUJI Grinding Wheel

For economical everyday steel weld grinding, consider the Super F2 180mm grinding wheel. For more demanding stock removal, ask about a suitable Super Z zirconia grinding wheel matched to the material and mounting system. Better abrasive selection can improve removal efficiency without relying on excessive pressure.

Use only the approved 180mm high-speed wheel configuration with the correct flanges and guard. The catalog calls for 80m/s wheels; a matching diameter alone does not prove compatibility.

FUJI High-Frequency Grinding Video

This existing video provides context for the FUJI high-frequency range. Use the HGP-4260 specifications above when selecting this model.

Frequently Asked Questions

Can HGP-4260 run from a 300Hz or 250Hz generator?

No. Specify a compatible electronic drive supplying three-phase 200V at 400Hz. Do not substitute a traditional 250Hz or 300Hz generator system.

Can it run directly on three-phase 200V mains?

No. Ordinary mains frequency is not 400Hz. The dedicated compatible electronic inverter is required between its approved mains supply and the tool.

Is it suitable for continuous overloaded foundry grinding?

No. Its recommended role is intermittent heavy grinding at mobile workstations. Prolonged overload can reduce service life; select another suitable system for sustained demanding duty.

How does HGP-4260 differ from HGP-4160?

The catalog identifies HGP-4260 for heavy grinding at 2,600W, 9.5A and 3.5kg, and HGP-4160 as the lighter 1,600W, 6.5A and 2.7kg version. Do not transfer dimensions or electrical ratings between models.

Request a Complete HGP-4260 System

Send your material, grinding task, typical run time, working pressure, available mains supply, cable reach and quantity. FUJI can help match the grinder, electronic HFD power supply, dedicated cable and abrasive to the application.

Contact FUJI for HGP-4260 system selection and a quotation

FUJI Industrial Quality & Safety Protocols

Fuji products are manufactured following strict Japanese standard process requirements. Every wheel is engineered to meet or exceed JIS (Japanese Industrial Standards), such as JIS R 6242 and B 4051. Our core engineering logic prioritizes maximum operator protection by maintaining safety factors and burst speed capabilities that often surpass the highest industry benchmarks.

Standard Region Safety Factor (Burst Multiplier) Safety Logic & Benchmark
FUJI (High Precision) > 2.0x Engineered to exceed JIS requirements for maximum reliability.
Japan (JIS R 6242) 2.0x Extreme Safety: A wheel rated at 80m/s must withstand a 160m/s burst test.
Europe (EN 12413) 1.73x Risk Balanced: Provides high safety redundancy for most industrial apps.
USA (ANSI B7.1) 1.5x Efficiency Focused: Relies on machine guarding and operational procedures.

⚠️ Essential Safety Cautions & Operational Integrity

  • 1. RPM Compliance: Never exceed the maximum R.P.M. specified on the wheel. Using the sides of the wheels for grinding is strictly prohibited, as it compromises the structural integrity of the abrasive bond.
  • 2. Mandatory Idling: Allow the tool to idle for one minute before beginning work. If a new wheel has been mounted, an idle run of three minutes is required to ensure dynamic stability.
  • 3. Workpiece Stability: All materials must be securely fastened. Improperly secured workpieces can lead to vibration, wheel binding, and unsafe kickback forces.
  • 4. Arbor Hole Integrity: Do not modify or enlarge the metal center of the arbor hole. A proper fit is critical; a mismatched arbor causes eccentric rotation and dangerous vibration levels.
  • 5. PPE Requirements: Industrial-grade face and eye protection are mandatory at all times. Ensure all protective gear meets local safety compliance standards.
  • 6. Guard Protection: Protection guards are designed to contain fragments in the unlikely event of a wheel failure. Never operate tools or machinery with guards removed.

Applications of Abrasives & Usage Notes

Abrasive Selection Guide

FUJI Abrasive Selection Table

Selection of grains (A, WA, AZ, etc.) based on material hardness and grinding precision.

Warning Symbol Interpretation

FUJI Usage Symbols and Cautions

Standardized safety icons for safe operation and protection guard usage.

Professional Export & Maintenance Insight

When deploying Fuji high-performance tools in overseas markets, ensure that the regional power grid frequency and voltage match the tool specifications. To maintain the superior burst speed safety of Fuji wheels, store abrasives in a dry, temperate environment. Humidity can degrade the resin bond, potentially lowering the wheel’s resistance to centrifugal forces.

FUJI Industrial Quality & Safety Protocols

Fuji products are manufactured following strict Japanese standard process requirements. Every wheel is engineered to meet or exceed JIS (Japanese Industrial Standards), such as JIS R 6242 and B 4051. Our core engineering logic prioritizes maximum operator protection by maintaining safety factors and burst speed capabilities that often surpass the highest industry benchmarks.

Standard Region Safety Factor (Burst Multiplier) Safety Logic & Benchmark
FUJI (High Precision) > 2.0x Engineered to exceed JIS requirements for maximum reliability.
Japan (JIS R 6242) 2.0x Extreme Safety: A wheel rated at 80m/s must withstand a 160m/s burst test.
Europe (EN 12413) 1.73x Risk Balanced: Provides high safety redundancy for most industrial apps.
USA (ANSI B7.1) 1.5x Efficiency Focused: Relies on machine guarding and operational procedures.

⚠️ Essential Safety Cautions & Operational Integrity

  • 1. RPM Compliance: Never exceed the maximum R.P.M. specified on the wheel. Using the sides of the wheels for grinding is strictly prohibited, as it compromises the structural integrity of the abrasive bond.
  • 2. Mandatory Idling: Allow the tool to idle for one minute before beginning work. If a new wheel has been mounted, an idle run of three minutes is required to ensure dynamic stability.
  • 3. Workpiece Stability: All materials must be securely fastened. Improperly secured workpieces can lead to vibration, wheel binding, and unsafe kickback forces.
  • 4. Arbor Hole Integrity: Do not modify or enlarge the metal center of the arbor hole. A proper fit is critical; a mismatched arbor causes eccentric rotation and dangerous vibration levels.
  • 5. PPE Requirements: Industrial-grade face and eye protection are mandatory at all times. Ensure all protective gear meets local safety compliance standards.
  • 6. Guard Protection: Protection guards are designed to contain fragments in the unlikely event of a wheel failure. Never operate tools or machinery with guards removed.

Applications of Abrasives & Usage Notes

Abrasive Selection Guide

FUJI Abrasive Selection Table

Selection of grains (A, WA, AZ, etc.) based on material hardness and grinding precision.

Warning Symbol Interpretation

FUJI Usage Symbols and Cautions

Standardized safety icons for safe operation and protection guard usage.

Professional Export & Maintenance Insight

When deploying Fuji high-performance tools in overseas markets, ensure that the regional power grid frequency and voltage match the tool specifications. To maintain the superior burst speed safety of Fuji wheels, store abrasives in a dry, temperate environment. Humidity can degrade the resin bond, potentially lowering the wheel’s resistance to centrifugal forces.

🛡️ Electrical Appliance & Safety Compliance

This product strictly complies with the Electrical Appliance and Material Safety Technology Standards (Noise Countermeasures), revised under the Ministry of Economy, Trade and Industry (METI) Ordinance No. 57.

*Official Enforcement Date: April 1, 2013. This ensures maximum electromagnetic compatibility (EMC) and operational stability in industrial environments.

How to Read Operational & Safety Symbols

Fuji Tool Safety Symbols Chart

Key Safety Indicators:

  • Double Insulation: Marked by the "square-in-a-square" symbol, indicating no grounding is required for safe operation.
  • Noise Suppression: Compliance with Ordinance No. 57 prevents interference with other electronic equipment.
  • Mandatory PPE: Visual cues for hearing, eye, and respiratory protection.

Professional Note: For global industrial procurement, these Japanese METI standards ensure that Fuji tools meet high-level noise reduction requirements, critical for precision workshops across Europe and North America.