Clean, Fast & Precise Metal Cuts

FUJI "KOSOKU" Tools for Industry Excellence
  • Semi-Automatic Precision Metal Cutter (No.1d ) with cold cutting Discs
  • wet type of automatic metal cut off machine
  • wet type cut-off metal square tube
  • NO. 11 Semi-Automatic cold metal cut off machine
  • Semi-Automatic Precision Metal Cutter (No.1d ) with cold cutting Discs
  • wet type of automatic metal cut off machine
  • wet type cut-off metal square tube
  • NO. 11 Semi-Automatic cold metal cut off machine

FUJI Semi-auto Metal Cut-off Machine (Wet-Type NO.1 D/11)

No. 1 D spec/ No. 11

Controlled Feed. Flexible Metal Cutting.

FUJI KOSOKU No.1D and No.11 semi-automatic wet metal cutting machines combine manual workpiece clamping with a powered saw feed. Based on the KCM-370NE-SC series, they use a 370mm metal saw blade.

  • Efficient approach: Rapid movement towards the workpiece followed by an adjustable cutting feed.
  • Air-hydraulic feed: No separate hydraulic power unit is required.
  • Positioning control: Inching allows the saw unit to approach the workpiece without blade rotation.
  • No.11 inverter control: Stepless blade-speed adjustment and automatic return after cutting.

Applications: Metal tube, bar and profile cutting. No.11 speed settings can be matched to steel, stainless steel and aluminum with a suitable blade and feed.

Specification: 370mm saw blade | Manual vise | Optional auxiliary vise. Confirm workpiece capacity and utilities for your installation.

  • Semi-Automatic Precision Metal Cutter (No.1d ) with cold cutting Discs
  • wet type of automatic metal cut off machine
  • wet type cut-off metal square tube
  • NO. 11 Semi-Automatic cold metal cut off machine
  • Description

  • Cautions

Overview: Semi-Automatic Wet Metal Cutting

FUJI KOSOKU No.1D and No.11 are semi-automatic metal cutting machines based on the KCM-370NE-SC series. An air-hydraulic unit controls saw-head movement, combining a rapid approach with an adjustable cutting feed. The operator positions and manually clamps the workpiece before the cutting cycle.

No.11 adds inverter-controlled blade speed to the No.1D configuration. This makes it useful for workshops processing different metals: blade rotation and cutting feed can be selected for the material and section. The saw unit automatically returns to its starting position after cutting.

FUJI KOSOKU No.1D semi-automatic metal cutting machine

Advantages for Workshop Cutting

  • Less non-cutting travel time: The saw head approaches the work quickly, then cuts at an adjustable feed rate.
  • Compact air-hydraulic arrangement: The feed unit does not require a separate hydraulic power pack. Compressed-air requirements must be confirmed for the supplied configuration.
  • Convenient setup: Inching brings the saw unit towards the workpiece without rotating the blade, helping the operator check the cutting position.
  • Material-specific speed control: No.11 provides stepless adjustment through an inverter, rather than treating every metal as the same cutting task.
  • Wet cutting: Correct coolant supply helps manage heat and lubricate the cutting zone. Finish, burr formation and blade wear still depend on the blade, feed, clamping and material.
  • Workpiece support options: An optional auxiliary vise supports cutting setups that need additional restraint.
No.11 semi-automatic wet metal saw cutting a steel tube

Specifications: No.1D and No.11

Feature No.1D No.11
Machine type Semi-automatic wet metal cutting machine; KCM-370NE-SC-based design
Saw feed Air-hydraulic unit; rapid approach followed by adjustable cutting feed
Inverter speed adjustment Base configuration Added inverter for stepless blade-speed adjustment
Clamping Manual vise; auxiliary vise optional
Positioning Inching movement without blade rotation
Return after cutting Confirm supplied configuration Automatic return to starting position
Catalog blade dimensions 370 × 2.5 (3.0) × 45 mm. Confirm blade thickness and mounting details before ordering.
Catalog accessories Operating handle and length stop

370mm is the saw blade diameter, not the maximum workpiece diameter. Cutting capacity depends on the section, dimensions and setup. Send a drawing or sample specification for capacity confirmation. Motor power, voltage, air supply and machine dimensions should be confirmed against the quotation.

No.11 Blade Speed and Material Selection

The catalog gives example blade rotation speeds of 11 rpm for stainless steel, 22 rpm for iron and 43 rpm for aluminum. These are rotational speeds in revolutions per minute, not cutting speeds in metres per minute or a stated minimum-to-maximum speed range.

Choose the metal saw blade, tooth configuration and cutting feed together with the material grade and section. Thin-wall tubes and solid bars require different cutting setups. Catalog examples are starting references, not universal settings for every alloy or workpiece.

Applications and Model Selection

Use the machines for workshop cutting of metal tubes, bars and profiles where controlled feed and manual clamping suit the production process. No.11 is the more flexible choice when changing between steel, stainless steel and aluminum requires blade-speed adjustment.

For repeated component preparation, confirm required cut length, section size, output and handling arrangements. Read the existing KCM-370 wet metal cutting application article for related background.

Need automatic clamping? The catalog identifies No.22 as the model with added automatic clamping. Its air-operated and boosted-clamping variants are separate configurations; those features are not included in the No.11 specification.

Wet metal saw application with supported workpiece

Frequently Asked Questions

What is the difference between No.1D and No.11?

No.11 adds an inverter to the No.1D design for stepless blade-speed adjustment. The catalog also specifies automatic return after cutting for No.11. Both use manual workpiece clamping.

Does No.11 automatically feed and clamp the material?

The powered saw feed is semi-automatic; the operator positions and manually clamps the material. Do not confuse saw-head feed with automatic bar feeding. Ask about No.22 when automatic clamping is required.

Is a separate hydraulic unit required?

No. The catalog specifies an air-hydraulic feed unit without a separate hydraulic power unit. Confirm the compressed-air supply and electrical requirements before installation.

What saw blade does it use?

The catalog lists 370 × 2.5 (3.0) × 45 mm. Confirm all mounting dimensions, blade specification and suitability for the material with FUJI before purchase. The blade diameter does not establish workpiece capacity.

Can No.11 cut stainless steel and aluminum?

Yes. The catalog provides speed examples for both, as well as iron. The material grade, workpiece dimensions, blade and feed determine the appropriate setup.

Operation and Maintenance

Follow the supplied machine manual for setup, guarding, coolant, blade replacement and maintenance. Secure and support the workpiece, keep hands clear of the cutting zone and use the required protective equipment. Isolate electrical and pneumatic supplies before blade changes or servicing. Check blade condition, coolant delivery and vise operation as part of routine inspection.

Find the Right Metal Cutting Setup

Send your material grade, tube or bar dimensions, cut length, required output and available power and air supply. FUJI can confirm the machine configuration, saw blade, workpiece capacity and delivery details.

Request a Machine Quotation

FUJI Industrial Quality & Safety Protocols

Fuji products are manufactured following strict Japanese standard process requirements. Every wheel is engineered to meet or exceed JIS (Japanese Industrial Standards), such as JIS R 6242 and B 4051. Our core engineering logic prioritizes maximum operator protection by maintaining safety factors and burst speed capabilities that often surpass the highest industry benchmarks.

Standard Region Safety Factor (Burst Multiplier) Safety Logic & Benchmark
FUJI (High Precision) > 2.0x Engineered to exceed JIS requirements for maximum reliability.
Japan (JIS R 6242) 2.0x Extreme Safety: A wheel rated at 80m/s must withstand a 160m/s burst test.
Europe (EN 12413) 1.73x Risk Balanced: Provides high safety redundancy for most industrial apps.
USA (ANSI B7.1) 1.5x Efficiency Focused: Relies on machine guarding and operational procedures.

⚠️ Essential Safety Cautions & Operational Integrity

  • 1. RPM Compliance: Never exceed the maximum R.P.M. specified on the wheel. Using the sides of the wheels for grinding is strictly prohibited, as it compromises the structural integrity of the abrasive bond.
  • 2. Mandatory Idling: Allow the tool to idle for one minute before beginning work. If a new wheel has been mounted, an idle run of three minutes is required to ensure dynamic stability.
  • 3. Workpiece Stability: All materials must be securely fastened. Improperly secured workpieces can lead to vibration, wheel binding, and unsafe kickback forces.
  • 4. Arbor Hole Integrity: Do not modify or enlarge the metal center of the arbor hole. A proper fit is critical; a mismatched arbor causes eccentric rotation and dangerous vibration levels.
  • 5. PPE Requirements: Industrial-grade face and eye protection are mandatory at all times. Ensure all protective gear meets local safety compliance standards.
  • 6. Guard Protection: Protection guards are designed to contain fragments in the unlikely event of a wheel failure. Never operate tools or machinery with guards removed.

Applications of Abrasives & Usage Notes

Abrasive Selection Guide

FUJI Abrasive Selection Table

Selection of grains (A, WA, AZ, etc.) based on material hardness and grinding precision.

Warning Symbol Interpretation

FUJI Usage Symbols and Cautions

Standardized safety icons for safe operation and protection guard usage.

Professional Export & Maintenance Insight

When deploying Fuji high-performance tools in overseas markets, ensure that the regional power grid frequency and voltage match the tool specifications. To maintain the superior burst speed safety of Fuji wheels, store abrasives in a dry, temperate environment. Humidity can degrade the resin bond, potentially lowering the wheel’s resistance to centrifugal forces.

FUJI Industrial Quality & Safety Protocols

Fuji products are manufactured following strict Japanese standard process requirements. Every wheel is engineered to meet or exceed JIS (Japanese Industrial Standards), such as JIS R 6242 and B 4051. Our core engineering logic prioritizes maximum operator protection by maintaining safety factors and burst speed capabilities that often surpass the highest industry benchmarks.

Standard Region Safety Factor (Burst Multiplier) Safety Logic & Benchmark
FUJI (High Precision) > 2.0x Engineered to exceed JIS requirements for maximum reliability.
Japan (JIS R 6242) 2.0x Extreme Safety: A wheel rated at 80m/s must withstand a 160m/s burst test.
Europe (EN 12413) 1.73x Risk Balanced: Provides high safety redundancy for most industrial apps.
USA (ANSI B7.1) 1.5x Efficiency Focused: Relies on machine guarding and operational procedures.

⚠️ Essential Safety Cautions & Operational Integrity

  • 1. RPM Compliance: Never exceed the maximum R.P.M. specified on the wheel. Using the sides of the wheels for grinding is strictly prohibited, as it compromises the structural integrity of the abrasive bond.
  • 2. Mandatory Idling: Allow the tool to idle for one minute before beginning work. If a new wheel has been mounted, an idle run of three minutes is required to ensure dynamic stability.
  • 3. Workpiece Stability: All materials must be securely fastened. Improperly secured workpieces can lead to vibration, wheel binding, and unsafe kickback forces.
  • 4. Arbor Hole Integrity: Do not modify or enlarge the metal center of the arbor hole. A proper fit is critical; a mismatched arbor causes eccentric rotation and dangerous vibration levels.
  • 5. PPE Requirements: Industrial-grade face and eye protection are mandatory at all times. Ensure all protective gear meets local safety compliance standards.
  • 6. Guard Protection: Protection guards are designed to contain fragments in the unlikely event of a wheel failure. Never operate tools or machinery with guards removed.

Applications of Abrasives & Usage Notes

Abrasive Selection Guide

FUJI Abrasive Selection Table

Selection of grains (A, WA, AZ, etc.) based on material hardness and grinding precision.

Warning Symbol Interpretation

FUJI Usage Symbols and Cautions

Standardized safety icons for safe operation and protection guard usage.

Professional Export & Maintenance Insight

When deploying Fuji high-performance tools in overseas markets, ensure that the regional power grid frequency and voltage match the tool specifications. To maintain the superior burst speed safety of Fuji wheels, store abrasives in a dry, temperate environment. Humidity can degrade the resin bond, potentially lowering the wheel’s resistance to centrifugal forces.