Performance You Can Trust, Every Grind

Fuji Grinding: Engineered for Excellence
  • Grinding Tool: FUJI Cup Wire Brush wave type
  • FUJI grinder tool: High power Wire Brush
  • FUJI metal buffing wheel- Wire Brush
  • FUJI twist wire wheel attached to grinder tool performing weld cleaning on metal surface
  • FUJI Ø67 Wire bursh
  • Fuji cup wire brush is used for cleaning the weld line
  • Grinding Tool: FUJI Cup Wire Brush wave type
  • FUJI grinder tool: High power Wire Brush
  • FUJI metal buffing wheel- Wire Brush
  • FUJI twist wire wheel attached to grinder tool performing weld cleaning on metal surface
  • FUJI Ø67 Wire bursh
  • Fuji cup wire brush is used for cleaning the weld line

Heavy-Duty Grinder Wire Brush for Metal Surface | FUJI Wire Wheel

No. Grinding Tool: Ø60 Ø90 Ø120 Wire Brush

Features

  • Heavy-Duty Construction: Withstands prolonged use in demanding environments.
  • Versatile Options: Wave and twist knot designs cater to different surface aggression requirements.
  • Superior Removal: Efficiently removes rust, paint, scale, and weld splatter.
  • Operator Comfort: Perfect balance reduces vibration and operator fatigue.
  • Extended Service Life: Premium wire materials and secure anchoring ensure longevity.

Applications

  • Deburring rust, scrap, paint, and scale.
  • Surface finishing and cleaning after welding.
Wire Material: High Carbon Steel (Twist Type)

Specifications (Dia. Ø60 / Ø90 / Ø120)

Specs of Dia. 60 90 120 Wire Brush
  • Grinding Tool: FUJI Cup Wire Brush wave type
  • FUJI grinder tool: High power Wire Brush
  • FUJI metal buffing wheel- Wire Brush
  • FUJI twist wire wheel attached to grinder tool performing weld cleaning on metal surface
  • FUJI Ø67 Wire bursh
  • Fuji cup wire brush is used for cleaning the weld line
  • Description

  • Cautions

Overview: Heavy Duty Surface Preparation

FUJI Wire Brushes represent the pinnacle of Japanese craftsmanship in industrial surface preparation. Designed as high-performance cup brushes for angle grinders, these professional tools are engineered to handle the most demanding metalworking jobs where standard brushes fail.

Manufactured under strict Japanese Industrial Standards (JIS), FUJI utilizes a proprietary high-tensile wire formula and advanced knotting technology. Whether you need aggressive weld slag removal or flexible action for surface finishing, FUJI brushes outperform conventional crimped and twisted brushes in both longevity and consistency.

Industrial worker using FUJI cup brush on steel structure

Technical Specifications

Available Sizes 2.5" (60mm), 3.5" (90mm), 5" (120mm)
Wire Material Carbon Steel (Standard) / Stainless Steel (INOX)
Knot Types Crimped (Wave): For light and flexible cleaning.
Twist Knot: For aggressive and heavy-duty cutting.
Max RPM 6,800 - 13,000 RPM (Depends on size)
Arbor Size M10 / M16 Thread
FUJI Wire Brush Specifications Diameter 60 90 120

⚠️ Critical Safety Guidelines

  • Speed Compliance: Never exceed the maximum RPM rating marked on the brush.
  • PPE Required: Always wear safety goggles, face shields, and heavy-duty gloves.
  • Inspection: Check for loose wires or damage before each use.
  • Secure Mounting: Ensure the brush is fully tightened on the grinder arbor.

Key Advantages

1. Exceptional Durability

High-tensile strength wires and advanced anchoring ensure the brush maintains its integrity during extended use, resisting wire fatigue.

2. Optimized Balance

Precision balancing minimizes vibration. This reduces operator fatigue and protects the angle grinder's bearings.

3. Versatile Performance

Available in Twist Knot (aggressive) and Crimped (flexible) styles to handle everything from heavy slag removal to surface polishing.

4. Safety-Focused

Engineered to reduce wire breakage and fly-off, meeting strict industrial safety standards.

FUJI twist knot wire cup brush

Industrial Applications

  • Metal Fabrication & Welding: Essential for pre-weld cleaning and post-weld slag removal. The twist knot brush aggressively cleans weld seams.
  • Marine & Offshore Maintenance: Use our Stainless Steel (INOX) brushes to remove corrosion from aluminum or stainless parts without ferrous contamination.
  • Automotive Restoration: Perfect for stripping rust and undercoatings from the chassis without excessively removing the base metal.
  • Construction: Rapidly prepares structural steel by removing mill scale and old paint.

Frequently Asked Questions (FAQ)

Q: What is the difference between Crimped (Wave) and Twist Knot brushes?

Crimped brushes are flexible and less aggressive, making them ideal for surface finishing, light rust, and paint removal on thin metals. Twist Knot brushes are rigid and highly aggressive, designed for heavy-duty tasks such as weld slag and severe corrosion removal.

Q: Can I use a carbon steel brush on stainless steel?

No. You must always use a Stainless Steel (INOX) wire brush on stainless parts. Using carbon steel will leave iron particles that cause "after-rust" on the surface.

Experience the FUJI Difference

Elevate your surface preparation capabilities with brushes engineered for excellence.

Contact Technical Support | View Full Catalog

FUJI Industrial Quality & Safety Protocols

Fuji products are manufactured following strict Japanese standard process requirements. Every wheel is engineered to meet or exceed JIS (Japanese Industrial Standards), such as JIS R 6242 and B 4051. Our core engineering logic prioritizes maximum operator protection by maintaining safety factors and burst speed capabilities that often surpass the highest industry benchmarks.

Standard RegionSafety Factor (Burst Multiplier)Safety Logic & Benchmark
FUJI (High Precision)> 2.0xEngineered to exceed JIS requirements for maximum reliability.
Japan (JIS R 6242)2.0xExtreme Safety: A wheel rated at 80m/s must withstand a 160m/s burst test.
Europe (EN 12413)$1.73xRisk Balanced: Provides high safety redundancy for most industrial apps.
USA (ANSI B7.1)1.5xEfficiency Focused: Relies on machine guarding and operational procedures.

⚠️ Essential Safety Cautions & Operational Integrity

  • 1. RPM Compliance: Never exceed the maximum R.P.M. specified on the wheel. Using the sides of the wheels for grinding is strictly prohibited, as it compromises the structural integrity of the abrasive bond.
  • 2. Mandatory Idling: Allow the tool to idle for one minute before beginning work. If a new wheel has been mounted, an idle run of three minutes is required to ensure dynamic stability.
  • 3. Workpiece Stability: All materials must be securely fastened. Improperly secured workpieces can lead to vibration, wheel binding, and unsafe kickback forces.
  • 4. Arbor Hole Integrity: Do not modify or enlarge the metal center of the arbor hole. A proper fit is critical; a mismatched arbor causes eccentric rotation and dangerous vibration levels.
  • 5. PPE Requirements: Industrial-grade face and eye protection are mandatory at all times. Ensure all protective gear meets local safety compliance standards.
  • 6. Guard Protection: Protection guards are designed to contain fragments in the unlikely event of a wheel failure. Never operate tools or machinery with guards removed.

Applications of Abrasives & Usage Notes

Abrasive Selection Guide

FUJI Abrasive Selection Table

Selection of grains (A, WA, AZ, etc.) based on material hardness and grinding precision.

Warning Symbol Interpretation

FUJI Usage Symbols and Cautions

Standardized safety icons for safe operation and protection guard usage.

Professional Export & Maintenance Insight

When deploying Fuji high-performance tools in overseas markets, ensure that the regional power grid frequency and voltage match the tool specifications. To maintain the superior burst speed safety of Fuji wheels, store abrasives in a dry, temperate environment. Humidity can degrade the resin bond, potentially lowering the wheel’s resistance to centrifugal forces.