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FUJI Super F2 Grinding Wheels: Selection and Weld Grinding Guide

By fujigrindingwheel July 22nd, 2025 1260 views
Catalog

FUJI Super F2 (Super F-II) is an affordable metal grinding wheel series for angle grinders, with sizes ranging from 4 to 7 inches. It combines practical material removal with economical abrasive consumption for steel fabrication, weld grinding and suitable casting-cleanup tasks.

Selected abrasives, phenolic resin and fiberglass reinforcement are formed through FUJI's warm-press manufacturing process. This guide explains how construction, wheel selection and operating conditions affect grinding performance and cost.

Super F2: Affordable Metal Grinding from 4 to 7 Inches

A compact grinder can be convenient for access and repeated positioning, while a larger compatible tool may suit broader surfaces. Choose the diameter around the tool and task, then confirm wheel thickness, bore, grade and marked maximum RPM. Never fit a larger wheel than the grinder permits.

See the 4-inch Super F2 grinding wheel for that specific option, or review the Super F2 steel and cast-iron grinding range for other requirements.

Selected Abrasives, Resin and Reinforcement

Super F2 uses selected brown fused alumina, white fused alumina and other abrasives as appropriate to the specification, with high-grade phenolic resin and alkali-free fiberglass mesh. Brown and white fused alumina are both aluminum-oxide abrasives.

  • Abrasive grains: provide cutting edges for material removal.
  • Phenolic resin: forms the bond holding the abrasive structure together.
  • Alkali-free fiberglass: reinforces the bonded wheel.

Performance depends on the complete formulation and construction. Mesh-layer count alone does not establish grinding speed, cooling performance or safety.

FUJI Warm-Press Manufacturing

Controlled warmth and pressure during forming help consolidate the abrasive mix, resin and reinforcement into the required shape. Material preparation and process control support consistent wheel quality.

Learn more about FUJI's pressing process for resin grinding wheels. Grinding results should be evaluated on the intended workpiece using the selected wheel specification.

Quality Management and Product Requirements

FUJI's manufacturing facility is ISO 9001 certified, and Super F2 products are manufactured to meet JIS R 6213 requirements for fabric-reinforced depressed-centre wheels. ISO 9001 concerns the factory quality-management system; JIS R 6213 addresses the applicable product requirements.

Request current factory certification and product documentation covering the specification being ordered. Compliance with a standard is distinct from a separate product-certification mark.

Understanding the 30,000 RPM Factory Test

A tested 4-inch Super F2 wheel withstood 30,000 RPM in FUJI factory burst-safety testing. This result applies to the tested specification under controlled conditions; it is not the operating-speed rating for the series.

Never use the test speed as an operating limit. Follow the maximum RPM marked on the actual wheel and the grinder instructions. This test does not guarantee that a damaged, incorrectly mounted or misused wheel cannot break. Request the corresponding test record when evaluating this result.

For background, see the grinding-wheel safety standards overview. Product markings and applicable instructions govern actual use.

Selecting a Wheel for Steel and Casting Work

Selection point What to confirm
Workpiece Material grade, weld type or casting condition, and stock to remove.
Grinder Permitted diameter, mounting arrangement, guard and maximum speed.
Wheel specification Diameter, thickness, bore, abrasive, grit and bond grade.
Finish and supply Required surface finish, quantity by specification, packaging and destination.

For ordinary steel fabrication, evaluate a suitable specification on representative welds or surfaces. For castings, consider the material and surface condition. Do not assume a general-purpose wheel is approved for stainless steel or aluminum; request a material-specific recommendation and check contamination requirements.

Compare Cost per Finished Workpiece

An affordable purchase price matters, but grinding time, wheel consumption and rework also affect production cost. Compare wheels on the same material, grinder and task using a consistent acceptance standard.

  • Record completion time and acceptable workpieces produced.
  • Track wheel consumption and wheel-change time.
  • Check heat discoloration, surface quality and additional finishing.
  • Record operator feedback on control and handling.

Wheel cost per acceptable workpiece = total wheel cost consumed ÷ acceptable workpieces completed. Add labor, wheel changes and rework when comparing total process cost.

Practical Use and Troubleshooting

Use the grinding face and working angle specified for the exact wheel and grinder. Secure the workpiece, fit the correct guard and wear appropriate protective equipment. These grinding wheels must not be used as cutting-off wheels.

  • Slow removal or glazing: review material suitability, wheel grade, tool condition and technique. Do not use a dressing stick unless the manufacturer expressly permits it for that wheel.
  • Rapid wear: check specification, pressure and contact. Compare consumption over equivalent work.
  • Excessive heat: review wheel selection, pressure and contact time; avoid prolonged grinding in one spot.
  • Unusual vibration or damage: stop operation and inspect the wheel, flanges and grinder. Do not continue using a damaged wheel.

Supply and Application Support

Specify each required size and grade separately. Send FUJI the workpiece material, grinding task, existing wheel, grinder model and quantity. Application-specific formulation and packaging requirements can be discussed before ordering.

FUJI Super F-II grinding wheel packaging
Confirm packaging and wheel specifications with your quotation.

Frequently Asked Questions

Which Super F2 size should I choose?

Choose a size approved for your grinder and suitable for access and the grinding task. The series spans 4 to 7 inches; verify thickness, bore, grade and marked speed for the individual wheel.

What makes Super F2 economical?

It combines affordable wheel cost with practical grinding performance. Compare consumption, completion time and finish quality on your own application.

Does the 30,000 RPM test apply to every size?

No. The reported result concerns the tested 4-inch specification. It must not be transferred to larger wheels or used as a working-speed limit.

Can Super F2 be used to cut metal?

No. Use these products for their designated grinding operations and select an appropriate cutting-off wheel for cutting.

What should I send for a sample recommendation?

Provide the material, task, grinder model, current wheel specification, required quantity and the problem to improve, such as slow removal, rapid wear or excessive heat.

About FUJI Grinding Wheel

Established in 1953, FUJI brings more than 70 years of abrasive-manufacturing experience to industrial grinding. Super F2 serves workshops and industrial users seeking a practical balance of removal performance, consistent quality and cost.

Find the Right Super F2 for Your Work

Share your material, grinder, preferred size and quantity, along with the wheel you currently use. FUJI can discuss a suitable specification, quotation and sample evaluation.

Request a Quote or Sample
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